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March 13, 2018

Contamination For Anti-static Foam

Contamination For Anti-static Foam
I have a vintage computer board that is contaminated with what appears to be decomposed anti-static foam. The board has been in storage for 40 years, and the microprocessor and several other ICs have this sticky grime on their leads.

Due to the rarity and value of this board, I want to preserve it and ensure it will still be operational. It has been suggested that a 90%+ isopropyl alcohol soak for the entire board followed by bruising with a soft toothbrush is recommended. Do you have any other thoughts on how best to tackle this problem?


Experts Comments

I would suggest to go with 99% isopropyl. It's more expensive but works well.

Use fresh isopropyl or denatured ethanol and let the board dry in a warm oven to drive off any alcohol that might be stuck under parts. Should work fine. 

Take care of components which might get damaged during full dip on this board. Use anti-static brush.
Swaroop Pawar
PCBA Industrialization
Schneider Electric
Have 18 years of experience in electronic Industrialization. Specialties in PCB Design & manufacturing process, PCBA Process Development and Continuous Improvement.
Many of the pink poly materials from that time era were doped with various amine complexes to provide the static protection. I suspect that is the case here.  Your solution may work, but I would use 50/50 isopropanol / water. If that does not work, try 10% methanol and 90% deionized water.
Doug Pauls
Principal Materials and Process Engineer
Rockwell Collins
Doug Pauls has a bachelors in Chemistry & Physics, Carthage College, BSEE, Univ of Wisc Madison. He has 9 years working experience for US Navy - Materials Lab, Naval Avionics Center Indianapolis. 8 years Technical Director, Contamination Studies Laboratories. 11 years Rockwell Collins Advanced Operations Engineering.
Yes, 70% or higher IPA with mild brushing should do the trick. If not you can get some CPU thermal compound remover followed by IPA. Be sure it is dried fully and then plastic wrap it.
Daniel (Baer) Feinberg
Vice President
Fein-Line Associates
Mr. Feinberg is a forty-four year industry veteran and a former President of Morton Electronic Materials (Dynachem). Feinberg presently owns Fein-Line Associates, a management consulting and market research company.
A soak in IPA will only be useful if the material is soluble in a polar solvent which it may not be based on the material used and its age. You would also need to ensure that the parts on the assembly are suitable for immersion in a solution although again based on the age of the parts, this assembly was probably vapor cleaned post soldering. You might want to consider a dry ice vapor cleaning method as a safe and efficient alternative to a soak and brush.
Gerard O'Brien
S T and S Testing and Analysis
Gerald O'Brien is Chairman of ANSI J-STD 003, and Co Chairman of IPC 4-14 Surface Finish Plating Committee. He is a key member of ANSI J-STD 002 and 311 G Committees Expert in Surface finish, Solderability issues and Failure analysis in the PWA, PWB and component fields.
Without knowing the types of materials on this board, it sounds like the advice you have been given is good. I would only suggest several immersions with fresh 90% alcohol. In this photo I cannot see a conformal coating. Your chief concern is probably ionic contamination, which could short out the runs or leads on the chips. So, prior to firing up the board, make a careful inspection of the component leads to ensure there is not bridging of some type of foreign substance that could short it out. 
Rick Perkins
Chem Logic
Rick Perkins is a chemical engineer with more than 33 years of Materials & Processes experience. He has worked with Honeywell Aerospace in high-reliability manufacturing, as well as with several oil-field manufacturing companies. He also has a good understanding of environmental, health, and safety regulations.
Since you mention this is a high value PCBA and you want it to remain operational, your best option is to have the residues analyzed to determine the best solvent without affecting your board.
Edithel Marietti
Senior Manufacturing Engineer
Edithel is a chemical engineer with 20 year experience in manufacturing & process development for electronic contract manufacturers in US as well as some major OEM's. Involved in SMT, Reflow, Wave and other assembly operations entailing conformal coating and robotics.
I would suggest DI water Steam with hand controlled wand. The foam has decomposed and the grounded steam line will allow both mechanical and thermal removal of the foam particles. If you are interested we can talk about how we can do this for you.
Terry Munson
President/Senior Technical Consultant
Mr. Munson, President and Founder of Foresite, has extensive electronics industry experience applying Ion Chromatography analytical techniques to a wide spectrum of manufacturing applications.

Your question involves two steps:
  1. Identifying the unknown contamination
  2. Removal of the unknown contamination
Step one will require FTIR if organic in nature and upon sampling should yield a chemistry for cleaning strategy. If inorganic then SEM/EDX will yield results to facilitate a different cleaning strategy. Step two, once we know if organic or inorganic in nature we can then select chemical solvent (e.g., Alcohol, Surfactant, Saponifier, terpene, etc.), plasma ( e.g., Argon, Oxygen, etc.) and/or subsequent mechanical cleaning ( e.g., burnish, wipe, brush, etc.).

You don't state what the end application the assembly operates in ( e.g., IPC Class 1, 2, 3) for subsequent Ion Chromatography (IC) limits for verifying truly clean via Anions, Cations, and WOAs remaining to eliminate metal migration due to surface Ionics left behind .
Mark Northrup
VP of Advanced Technical Operations
IEC Electronics
Mark has over 25 years' experience in electronics fabrication, quality and reliability while working for IEC Electronics, GE, Motorola, ORS, etc. He has most recently established IEC Electronics Analysis and Testing Laboratories (IATL), LLC in Albuquerque, NM for electronics and material analysis testing in the military, medical, and industrial industries. His area of expertise includes PCB, PCBA, components, analytical and electrical analysis techniques.
Before soaking the whole board I would look to try any cleaning solvent you try to se on a small area that is not as important as ICs etc.

Either use a cotton bud soaked in the solvent or a lint free tissue soaked in the solvent and a brush. With the tissue method have the tissue between the brush and the residue, this will stop the brush soaking up the residue and spreading it to other areas of the board, unless you have lots of brushes and can throw them away as soon as the brush is contaminated.

The IPA solution is probably cheapest, but there are other cleaning solutions available from hobby stores and people like RS or tool station. As the board is old the residues are certainly natural rosin from the fluxes used combined with whatever else they have collected these should easily clean off.
Richard Boyle
Global Product Champion
Henkel Electronics
Richard Boyle is a Global Product Champion at Henkel Electronics. He has over 25 years experience in the electronics assembly industry and is responsible for the global technical service of all of Henkel's solder materials.
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