We search for industry news, so you don't need to.
Ask the Experts  
Questions Index  ■  Submit a Question  ■  Experts Panel  ■  Join the Panel

May 9, 2017

What Caused SMT Pads to Oxidize After Reflow

After our boards (ENIG) were run through reflow, the assembler is stating that the through hole/SMT connector pads oxidized. We specified ENIG to our fabricator but are not 100% sure that is what we received. Is there a possibility that any other finish would oxidize after reflow? Or after reflow any cleaning could cause this problem?

H.M.

Experts Comments

If the gold was too thin and, therefore, porous, it is possible that the nickel layer may have oxidized. Depending on the age and storage conditions of the boards, oxidation can even be evident with the initial reflow. Obviously, a reflow cycle in an air environment would exacerbate the oxidation.
image
Eric Bastow
Senior Technical Support Engineer
Indium Corporation
Eric is an SMTA-certified process engineer (CSMTPE) and has earned his Six Sigma Green Belt from the Thayer School of Engineering at Dartmouth College. He is also a certified IPC-A-600 and 610D Specialist. He has an associate's degree in Engineering Science from the State University of New York and has authored several technical papers and articles.
ENIG does not oxidize after a reflow process or normal cleaning process. You need to verify what finish you actually received by XRF and does this thickness meet the requirements of the IPC 4552.
Gerard O'Brien
President
S T and S Testing and Analysis
Gerald O'Brien is Chairman of ANSI J-STD 003, and Co Chairman of IPC 4-14 Surface Finish Plating Committee. He is a key member of ANSI J-STD 002 and 311 G Committees Expert in Surface finish, Solderability issues and Failure analysis in the PWA, PWB and component fields.
There are three possibilities here: 
  1. The finish was ENIG, but the gold was improperly applied (too thin) or the gold bath attacked the underlying nickel plating (black pad). Either way, the nickel layer will be unsolderable. Nickel oxides are tenacious, and difficult for fluxes to remove.
  2. The finish was not ENIG, but either an OSP (Organic Surface Protectant) or a single-metal immersion coating like immersion silver, and the metal surface did oxidize. OSPs in particular are known for this, especially when reflow is done in air and there is more than one reflow cycle.
  3. The finish has not oxidized, but instead has been discolored. This can happen with any coating. If an organic material is deposited in a thin layer on the coating, it may discolor the material. This may or may not prevent the flux from doing its job, so solderability may be affected to varying degrees.
image
Fritz Byle
Process Engineer
Astronautics
Fritz's career in electronics manufacturing has included diverse engineering roles including PWB fabrication, thick film print & fire, SMT and wave/selective solder process engineering, and electronics materials development and marketing. Fritz's educational background is in mechanical engineering with an emphasis on materials science. Design of Experiments (DoE) techniques have been an area of independent study. Fritz has published over a dozen papers at various industry conferences.

ENIG surface finish is typically resistant to oxidation from reflow, as compared to other surface finishes. Immersion silver, immersion tin and OSP are susceptible to oxidation and one reflow cycle could oxidize the through hole SMT pads. HASL surface finishes are very resistant to oxidation and typically do not show these type of issues.

The appearance of these surface finishes is quite different. You should be able to tell if the finish is ENIG based on the gold coloration. Hard and soft gold plating also have a gold color but the texture is usually more bright and shiny than ENIG. ENIG has a matte gold appearance.

Fluxes and cleaning chemicals might cause damage to the surface finish. The ENIG gold layer is very thin and can be porous which might allow chemicals and air to attack both the gold and the nickel underneath. Oxidation can occur to the nickel but the gold may look normal. The solder joint actually bonds to the nickel layer and oxide on the nickel usually causes poor wetting.

Flux and cleaning chemical attack largely depends upon how long fluxes were in contact with the finish, and when and how cleaning was done. If flux residues were in contact with the ENIG finish for an extended period of time, damage could occur to the finish. This is especially true for water soluble fluxes and solder pastes which are more aggressive than no cleans. Heating flux residues increases the possibility of attack. For example, if flux residues from a prior soldering process were in contact with the through hole SMT pads, then were reflowed and finally cleaned, then the fluxes could attack the finish on the pads. Cleaning chemicals can also cause attack to the finish depending upon the type of chemical, concentration, temperature and contact time. The cleaning chemical supplier should be able to give details on this.

image
Tony Lentz
Field Applications
FCT Assembly
Tony has worked in the electronics industry since 1994. He worked as a process engineer at a circuit board manufacturer for 5 years. Since 1999, Tony has worked for FCT Companies as a laboratory manager, facility manager, and most recently a field application engineer. He has extensive experience doing research and development, quality control, and technical service with products used to manufacture and assemble printed circuit boards. He holds B.S. and M.B.S. degrees in Chemistry.

Most likely, this is the infamous "Black Pad" where the Nickel plating was not properly prepped prior to Immersion Gold application.

From IPC: The latest research shows excessive nickel corrosion during the immersion gold deposition causes the condition, says George Milad, national accounts manager for technology at Southington, Connecticut, USA-based Uyemura International Corp., a chemical supplier that offers ENIG chemistry to the electronics industry.

If this is the root cause, and it would not solder, then the entire board should be scrapped.
image
Rodney Miller
Capital Equipment Operations Manager
Specialty Coating Systems
Rodney is currently Operations manager at SCS coatings, Global Leader in Parylene and Liquid Coating equipment. Rodney applies his BS in Computer Integrated Manufacturing from Purdue University, along with 20+ years of Electronic manufacturing and Equipment Assembly, to direct the Equipment business at SCS Coatings. "We provide unique, value added coating equipment solutions for our customers". Including conformal, spin and Parylene coating expertise.

Your question is quite common with many who specify ENIG PCB Surface Finish. Do you require IPC-4552 Specification for Electroless Nickel/Immersion Gold (ENIG) Plating for Printed Circuit Boards from your suppliers? Second, what IPC Class are you specifying ( e.g., Class 1,2,3)? Both of these will help to require the supplier to report on Immersion Gold Thickness, Electroless Nickel Thickness, Porosity, Phosporous/Boron Content, Solderability, etc. Indirectly this specification will reference IPC-6010 and J-STD-003 as well critical to ENIG quality. We require our suppliers to perform XRF as well as GR&R via ENIG/ENEPIG standards traceable to NIST for correlation purposes with our incoming metrology requirements. You point out oxidation or contamination implied as a concern.

To determine if the Nickel is penetrating through the Gold due to either porosity or thin Gold you will need to have SEM/EDX performed on the suspect bareboards before and after exposure to reflow to verify this is not your problem? If this turns out negative, then I would recommend FTIR of the suspect bareboards Gold pads before and after reflow to see if you have an organic depositing on the gold ( e.g., contaminating it via reflow oven exhaust and depositing on Gold). If this turns out negative , then isolate before and after process boards via FTIR for wash issues. What do specify for your wash parameters( e.g., DI water , saponifier, etc.)?

image
Mark Northrup
VP of Advanced Technical Operations
IEC Electronics
Mark has over 25 years' experience in electronics fabrication, quality and reliability while working for IEC Electronics, GE, Motorola, ORS, etc. He has most recently established Dynamic Research and Testing Laboratories, LLC now rebranded as IEC Electronics Analysis and Testing Laboratory, LLC in Albuquerque, NM for electronics and material analysis testing in the military, medical, and industrial industries. His area of expertise includes PCB, PCBA, components, analytical and electrical analysis techniques.
There is a slight possibility that the Nickel in the ENIG oxidized after reflow. I have ran hundreds of ENIG boards through the reflow and I have never seen this problem. If your reflow oven is equipped with Nitrogen try running a bare board from the same lot and see if you still get oxidation.
image
Edithel Marietti
Senior Manufacturing Engineer
iDirect
Edithel is a chemical engineer with 20 year experience in manufacturing & process development for electronic contract manufacturers in US as well as some major OEM's. Involved in SMT, Reflow, Wave and other assembly operations entailing conformal coating and robotics.
I would suggest you have analysis done on the gold thickness. It sounds like you may have thin porous gold allowing the nickel to oxidize and will cause poor wetting and solderablity. Or they have a different finish.
image
Terry Munson
President/Senior Technical Consultant
Foresite
Mr. Munson, President and Founder of Foresite, has extensive electronics industry experience applying Ion Chromatography analytical techniques to a wide spectrum of manufacturing applications.
One would have to question the porosity and thickness of the gold immersion plating. Beneath the gold plating is a nickel undercoat and if the gold plating is too thin, then the nickel beneath will passivate and this will most likely affect the soldering of the gold coating.
image
Leo Lambert
Vice President, Technical Director
EPTAC Corporation
At EPTAC Corporation, Mr. Lambert oversees content of course offerings, IPC Certification programs and provides customers with expert consultation in electronics manufacturing, including RoHS/WEEE and lead free issues. Leo is also the IPC General Chairman for the Assembly/Joining Process Committee.

You should not see this effect, unless you're assembler:

Bakes your pcb before manufacturing. Washes your pcb. Process your pcb 48hrs of later from the first heat cycle. Check your assembler humility and temperature levels.

Generally ENIG finish PCB's have 5 heat cycles,(bottom, top, wave, bga remove/replace) so once the first heat cycle is applied, the finish will break down.
image
Kishan Sarjoo
Process Engineering Manager - Electronics
Altech UEC, South Africa
Currently with Altech UEC and responsible for technology road map in PCBA electronic manufacturing and technical support for PCBA electronic manufacturing for Altech UEC and its JDM's. Over 7 years in SMT, Radial Insertion, Wave solder & Test Applications.
Submit a Comment

Your Name


Your Email


Company Name


Country


Comments




Authentication

Please type the number displayed into the box. If you receive an error, you may need to refresh the page and resubmit the information.