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June 7, 2017

Aqueous Cleaning Process

Which cleaning solution is preferred for localize cleaning on PCB board before and after the PCB goes through AQUEOUS washing?

1)  IPA (isoprophyl alcohol) or
2)  DI Water



N.D.

Experts Comments

I don't like localized cleaning. If there is an intensive need to perform a soldering operation after aqueous cleaning, we recommend using a no-clean no-halide flux with a low solids content.

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Dr. Craig D. Hillman
CEO & Managing Partner
DfR Solutions
Dr. Hillman's specialties include best practices in Design for Reliability, strategies for transitioning to Pb-free, supplier qualification, passive component technology and printed board failure mechanisms.

First, localized cleaning is actually localized flux dilution. To fully remove flux residues from a localized area, one must clean (wash and rinse) the entire board.

The cleaning media you choose depends on which specific flux you are removing. Water will not work on no-clean or rosin based fluxes. IPA, although capable of removing rosin and no clean flux residues, is not a great solvent and has been banned in many states as a cleaning media.

There are many good cleaning cleaning chemicals designed for thorough flux removal that are effective and environmentally safe. Cleaning eqiupment manufacturers can recommend specific chemicals.

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Mike Konrad
President
Aqueous Technologies
Mr. Konrad has been in the electronic assembly equipment industry since 1985. He is founder and CEO of Aqueous Technologies Corporation, a manufacturer of automatic de-fluxing equipment, chemicals, and cleanliness testing systems.

It depends on what types of residues you are trying to remove. 

If you are trying to clean rosin-based or other no-clean residues, a localized water clean won't help. IPA would be a better choice, but not necessarily the best choice as there are cleaning chemicals on the market that are designed specifically for rosin-based and other no-clean residues. I would suggest contacting companies like Chemtronics or Techspray for materials that would be better than IPA for this application.

If the residues that are being removed are water soluble, DI water would be the better approach, but I'm not sure why you would need to wash in water prior to an aqueous wash. More details about your process and what you are trying to clean would be necessary to make more specific recommendations.

It would be advised to contact the vendor of the materials that are being removed to get the optimal recommendation.

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Brian Smith
General Manager - Electronic Assembly Americas
DEK International
Mr. Smith has been supporting customers in the electronics assembly industry since 1994. His expertise is focused on solder paste printing and reducing soldering defects. He holds a BS in Chemical Engineering and an MBA in Marketing. He has authored several papers in trade magazines and at industry conferences. He is an SMTA Certified Process Engineer.

We routinely use isopropyl alcohol for simple bench top cleaning during repair and rework. IPC has a somewhat involved procedure following a mil standard. We don't quite follow it to the letter, but you can see our version of this procedure online at: http://www.circuitrework.com/guides/2-2-1.shtml

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Jeff Ferry
President
Circuit Technology Center, Inc.
Mr. Ferry is President of Circuit Technology Center, a world-leading contractor for the repair and rework of assembled circuit boards founded in 1983. Jeff also serves as Publisher of Circuitnet and Semiconductor Packaging News.

In my experience, NEITHER alcohol nor water do a very good job at localized cleaning on a PCB after the board has been washed in an automatic cleaning system.

Let's assume you have a circuit board that has been assembled, soldered, cleaned and tested, and now needs a bit of rework for some reason. 

Water, by itself, does a very good job on the polar contamination but cannot easily dislodge the organic contamination in fluxes. It also is extremely slow drying, which means the technician has to wipe up the water or blow it off the board, extra steps which cost money.

Alcohol, by itself, is a weak cleaner that doesn't remove very much. Most alcohol cleaners saturate (that is, stop cleaning) when carrying only 2-3% contamination. If you use 5 grams of alcohol on a circuit board, it can only carry 0.1 grams of flux residues... a tiny amount, indeed.

I would recommend using a more modern, more sophisticated cleaning answer. Many companies sell such cleaners (including my company, Micro Care) and they are not all fancy and expensive, and some of them deliver great cleaning results at very low cost. For example, one fast-drying product made by my company saturates at 7% by weight, and some get up to 30% or more.

Look also for nonflammable solvents, for fast-drying solvents, and ones that have reduced aroma.

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Mike Jones
Vice President
Micro Care
Mr. Jones is an electronics cleaning and stencil printing specialist. Averaging over one hundred days a year on the road, Mike visits SMT production sites and circuit board repair facilities in every corner of the globe, helping engineers and technicians work through the complex trade-offs today's demanding electronics require.

Neither. IPA is a very poor solubilizing agent. DI-water will only be able to clean inorganic contamination. You best bet is to use a cleaning solution that is able to accomplish both. As a result you can use your aqueous washer as a subsequent rinse.

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Umut Tosun
Application Technology Manager
Zestron America
Mr. Tosun has published numerous technical articles. As an active member of the SMTA and IPC organizations, Mr. Tosun has presented a variety of papers and studies on topics such as "Lead-Free Cleaning" and "Climatic Reliability".
Reader Comment

I agree with the comments above on depends what you are trying to clean. If it is a W/S flux then we have good luck and verified results using this: http://www.vatran.com/stmcln.html

Along with a high pressure N2 blow off and Vacuum dry. You can also add a surfactant that is compatible with very high temps. Enviro sense at 3% solution with DI water works well for us.

Richard Yabuki, Esterline Power Systems
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