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March 29, 2018

Hard Water Contamination

Hard Water Contamination
I have a cleanliness problem with a batch of printed circuit assemblies. One batch appears polluted by ionic residues visible as a thin film adhered to all surfaces. We believe this is from a large amount of hard water that had been added in the water supply of our washer.

I have tried to clean the assemblies again by using a fresh cleaning solution (DI water/Axarel), unfortunately without success.

Any suggestions on how to restore these assemblies? Could the cause be something other than hard water?

R. A.

Experts Comments

It is highly recommended using De-ionized water for rinse cycles as well as for mixing/diluting the water-based cleaning agents for the wash cycles.

There are several reasons why you could be observing the film:

* Most Axarel products are insoluble in water, and therefore it is nearly impossible to rinse the Axareal off the board surface with water, especially if the rinse water is used at ambient temperature. Hot rinse water may able to resolve the technical issue, but there is no guarantee.

* Second reason could be hard water used for rinsing purposes.

* Third reason maybe the partially removed flux residues.

You could send Zestron few parts that exhibit this appearance for analytical investigation and our engineers could advise you whether this is related to your current cleaning agent's rinsability or the hard water used or the cleaning performance issue.

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Umut Tosun
Application Technology Manager
Zestron America
Mr. Tosun has published numerous technical articles. As an active member of the SMTA and IPC organizations, Mr. Tosun has presented a variety of papers and studies on topics such as "Lead-Free Cleaning" and "Climatic Reliability".

I am not an expert when it comes to cleaning but I do know a little bit about chemistry as one of my companies, Florida Cirtech blends chemicals for the Printed Circuit Fabrication industry.

In the Fab industry we use a basic solution with a chelating agent which should solubilize this residue. I think you might be able to wash the circuit boards off with a solution like this and then rinse with DI water. I suggest checking with an expert like Kyzen as they might have a solution that can solve your problem.

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Mike Scimeca
President
FCT Assembly
Mike Scimeca created FCT Assembly after the purchase of Fine Line Stencil, Inc., and consists of two major operations: stencil manufacturing and the manufacturing of electronic assembly products such as solder paste, flux and solder bar.

We have recoved bare boards using sapoinified DI water with our Aquastorm 200 removing tap water residues and recovered solderability as well as removing the contamination. Please contact me for details because all saponifiers do not work.

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Terry Munson
President/Senior Technical Consultant
Foresite
Mr. Munson, President and Founder of Foresite, has extensive electronics industry experience applying Ion Chromatography analytical techniques to a wide spectrum of manufacturing applications.

If it is hard water stains, I would try a solution that will suspend the mineral deposits. The Axarel sounds like a flux remover and as a result it is drying to fast on the board to remove the hard water deposits.

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Edward Zamborsky
Regional Sales Manager
OK International Inc.
Mr. Zamborsky serves as one of OK's technology advisers to the Product Development group. Ed has authored articles and papers on topics such as; Low Volume SMT Assembly, Solder Fume Extraction, SMT Rework, BGA Rework, Lead Free Hand Soldering, Lead Free Visual Inspection and Lead Free Array Rework.

If it is from hard water, it can be restored by using a solution of pure water with a chelating agent in it, such as EDTA.

This should "dissolve" the residue, if it is salts from hard water. Then rinsing with ultra pure water should 'do the trick'.

Jim Williams
Chairman
Polyonics, Inc.
Jim Willimas is a PhD Chemist in Polymers and Materials Science. He specialize in printing, cleaning, inks, and coatings used in electronics manufacturng operations. Williams has more than 30 years experience.
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