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August 11, 2010

Solder Mask Contributing To Solder Balls

Is there any relationship between the shape of the solder mask defined area around surface mount pads and the rate at which we see solder balls?

Could increasing or decreasing this area effect solder ball formation?

F. D.

Experts Comments

I'm not certain about the shape, but it sounds plausible. I do know that gloss SM Vs dull can also have an effect.

image
Steven Adamson
Market Specialist
Nordson ASYMTEK
Market Specialist for Nordson ASYMTEK. Mr. Adamson worked for Kodak, Motorola and Plessey, ICL in the UK with 5 US and 2 UK patents. He was awarded a HNC in electrical engineering and was 2008 President of IMAPS. Mr. Adamson was a respected mentor in the electronics industry. He passed away October, 2011. Learn about the Steve Adamson Memorial Annual Scholarship Fund.

From my perspective as a chemist, the solder balls form when the surface tension of the solder mask will allow them to form.

Also surface roughness may contribute to their formation by means of allowing a crack or crevice to initiate the formation.

Jim Williams
Chairman
Polyonics, Inc.
Jim Willimas is a PhD Chemist in Polymers and Materials Science. He specialize in printing, cleaning, inks, and coatings used in electronics manufacturng operations. Williams has more than 30 years experience.
Additional Comments
Reader Comments

Since you mention SMT lands, I will assume we are talking about SMT solder balls, not wave. In a word, yes, it can have an effect. The solder mask typically has an under-cut edge that may trap paste. Ideally we try to prevent paste from ever getting there, by:

  • Designing the land and aperture to ensure we don't over-print the edge of the land
  • Maintaining tight control in the printing process, including providing adequate support in all areas, ensuring registration accuracy, optimizing/controlling printing parameters (squeegee pressure and angle, speed), and controlling paste properties (temp/humidity of environment, re-use, open time...).
  • Controlling reflow process to minimize slump

When all of the above are controlled, the only solder balls that usually still appear are related to component-paste interactions, and these do not appear in the pad-to-mask gap but along or under component bodies.

One component type where optimization of the mask-to-land relationship is very important is for fine-pitch leaded components (QFP, TSOP, etc.). It's best practice to remove any mask web from between apertures, and to use the minimum gap required by mask registration variability at the land ends.

Paste apertures should be reduced slightly in length to avoid over-printing the ends at maximum misregistration. Typically, under-sizing by 0.002" per end is enough.

F. B.

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