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February 10, 2012
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July 28, 2010

Soldermask Insulation Issue

We have an unusual component situation. A long lead on an SMT component is overhanging the pad.

Can solder mask in this area provide an acceptable level of insulation between the overhanging component lead and a circuit conductor running below?

F. A.

Experts Comments

No. Solder masks are not designed as dielectric insulators.

image
Dr. Craig D. Hillman
CEO & Managing Partner
DfR Solutions
Dr. Hillman's specialties include best practices in Design for Reliability, strategies for transitioning to Pb-free, supplier qualification, passive component technology and printed board failure mechanisms.
Additional Comments
Reader Comments

The pcg needs to be re-engineering for the component to sit on the pads correctly. This should fix any issues with overhang.

Is this a new vendor for this component, if so does it have the same footprint as the old one?

Another thing to remember is if there is ever a component change on the B.O.M. the PCB may need to be redone for that component.

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