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| February 9, 2012
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December 27, 2010
BGA Rework Flux Recommendation
Is there a specific flux, or flux type, we should evaluate when we replace BGA components?
We currently use a standard flux and it seems to have problems maintaining its activity under prolonged heating during BGA rework.
S. S.
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It is best to use proper Rosin based rework flux gel as this will aid with the heat transfer to the balls much more efficiently and last the soldering process so you only have to do the job once.
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Greg York
Technical Sales Manager
BLT Circuit Services Ltd
Greg York has twenty two years of service in Electronics industry. York has installed over 350 Lead Free Lines in Europe with Solder and flux systems as well as Technical Support on SMT lines and trouble shooting.
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BGA rework should be done with rework flux paste, which is designed to stay active and will remain in place through the full range of reflow processes experienced during rework operations.
In addition, rework flux paste is tacky and will hold components in position the same way as solder paste.
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John Vivari
Application Engineering Supervisor
Nordson EFD
Mr. Vivari has more than ten years of electronic engineering design and assembly experience. His expertise in fluid dispensing and solder paste technology assists others in identifying the most cost effective method for assembling products.
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All the major brands have a BGA Rework specific tacky flux formulation. I would start with the vendor you currently purchase your flux and solder paste from. This will ensure that your tacky flux is compatable with what you are currently using.
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Edward Zamborsky
Regional Sales Manager
OK International Inc.
Mr. Zamborsky serves as one of OK's technology advisers to the Product Development group. Ed has authored articles and papers on topics such as; Low Volume SMT Assembly, Solder Fume Extraction, SMT Rework, BGA Rework, Lead Free Hand Soldering, Lead Free Visual Inspection and Lead Free Array Rework.
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A flux with a good oxidation barrier (that protects molten solder from oxidizing for as long as possible) will do the job - typically no-clean rosin-based fluxes have a better oxidation barrier than water-wash fluxes.
The oxidation barrier in the flux is crucial towards eliminating head-in-pillow as well.
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Karthik Vijay
Technical Manager, European Operations
Indium Corp.
Karthik Vijay is the Technical Manager for Indium Corporation's European Operations. He is based in the UK and is responsible for technology programs and the technical support function for Indium Corporation's customers in Europe. His expertise is focused on solder paste, engineered solders, thermal interface materials, and semiconductor-grade electronics materials.
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The key phrase in the question is "under prolonged heating".
In principle, the same flux or flux type as was used for reflow should be fine for rework. However, care must be taken to ensure that the flux is not overheated.The rework thermal cycle should be as close as possible to the one that was used in the reflow ovenincluding ramp, preheat, peak temperature, time above liquidus and cool down.
Following this simple rule should resolve the problem.
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Harold Hyman
Consultant
VJ Electronix
Harold Hyman has been involved in metallurgical aspects of the electronics industry since the 1950's, and in semiconductor development and engineering for STL, Ediswan & RCA. He later joined HTC, a pioneer of vapor phase soldering and continued industry experience Dynapert, GenRad, Teradyne, SRT and VJ Electronics.
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For replacement or repair I would recommend they use a no-clean flux cream. It tends to stand up to the heat of rework.
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Mike Schwartz
Director of Marketing
Manncorp
Mike Schwartz is Founder & CEO of B2B ad agency, MSA Advertising in Philadephia. He retired after 47 years, but was soon hired by a former client, Henry Mann, to run the marketing depatment at Manncorp. Manncorp sells SMT equipment online with sales originating from our e-commerce web site.
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