Circuitnet Logo
   We search for industry news, so you don't need to.
February 9, 2012
Circulation Over 51,000
Ask the Experts Index
You submit the questions, our Panel of Experts submit the answers.
Questions  I   Submit a Question  I   Experts Panel  I   Join the Panel
July 27, 2009

Estimated SMT component placement cost

Is there any range or estimated standard placement cost calculation for placing SMT components?

Can you point to formulas or methods to estimate the cost?

P. G.

Experts Comments

This would be the loaded hourly cost for your facility divided by the average component placement rate per hour. This would provide the average cost per component placement.

For example your loaded cost is $75 per hour and the placement machine rate is 5,000 components per hour, your cost per component is $0.015.

image
Edward Zamborsky
Regional Sales Manager
OK International Inc.
Mr. Zamborsky serves as one of OK's technology advisers to the Product Development group. Ed has authored articles and papers on topics such as; Low Volume SMT Assembly, Solder Fume Extraction, SMT Rework, BGA Rework, Lead Free Hand Soldering, Lead Free Visual Inspection and Lead Free Array Rework.

I am not aware of any standard. The best way I know of is to use the counter on most machines and see how many components per 8 hours have been placed. Then apply overhead and production costs divided by that number.

Additionally, I recommend that you compare that placed component "counter" number against the manufactures "claimed" placement speed. If they are within say 10% you probably are doing pretty well.

I generally find them off 20-40 percent, but the problem is typically downtime during changeover and reloads not the machine. 15 minutes (20 seconds per feeder) to swap out 50 pre-staged feeders would be reasonable and that time should be in your cost calculation.

If you only measure an hour or so you will not see the real numbers, be sure you use at least 8 hours.

image
Ken Bliss
President & CEO
Bliss Industries, Inc.
Mr. Bliss has 20+ years experience creating process methods that improve profitability by maximizing hidden unused capacity and throughput. Ken has expertise in all areas of manufacturing specializing in electronics assembly.
Additional Comments
No additional comments have been submitted.

Submit a comment - Add to the discussion.

Your Name
Your Email
Company
Country
Comment
  All comments are reviewed prior to posting. We will only post a comment that includes a name and company. You will receive an email if your comments are posted.
 
Home  |  About Us  |  Advertising  |  Advertising Rates  |  Ask the Experts  |  Calendar  |  Contact Us  |  Free Subscription
Industry Forums  |  Exclusives  |  Letters  |  News  |  Press Releases  |  Viewpoint  |  White Papers

Search Category       Search Term   
To search a phrase, place it in quotes.
We search for industry news so you don't need to.

Circuitnet LLC, 22 Parkridge Road, Haverhill, MA 01835 USA
Copyright © 2012 Circuitnet.    All rights reserved.
Jeff Ferry, Publisher  | Ken Cavallaro, Business Manager

Semiconductor Packaging News - Semiconductor and advanced packaging news and information.